How Spa Covers Are Made

Below are photos and descriptions of our state-of-the-art manufacturing facility. Our attention to detail and use of only top-rated materials is why we can offer a 5 year-non prorated warranty on 1 lb. density foam covers (Standard Covers) and a FULL 10-Year non-prorated warranty on all our 2 lb. foam density covers (Heavy Duty Covers).

Layout for our Automatic Cutting Machine to ensure the correct dimensions of your new spa cover. Catalogs over 1000 sizes and shapes.

Custom Cover being sewn by one of our experienced sewing operators.

Precise Hand Cutting of a custom shaped spa cover.

This shows our unique handle design. They are Double Riveted and Triple Stitched. NEVER AN INSTANCE OF OUR HANDLES TEARING OUT

Heat seal of foam insert to reduce moisture absorbtion from entering the foam core.

This shows the way the foam is
RE-INFORCED WITH 20 GAUGE GALVANIZED STEEL C-CHANNEL and a plastic enclosure that keeps moisture out.

Detailed look of our C-Channel support and plastic moisture barrier.